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Spherical Helical Savonius Rotor

A drag-driven vertical-axis wind rotor whose two helical buckets are wrapped onto a sphere — or, if you stretch it, an ellipsoid. Every proportion that matters is a slider: aspect ratio, overlap ratio, twist angle, blade count, end plates and the operating tip speed ratio. Watch the swept area, power coefficient, shaft torque and torque ripple move with them, and see the shape you just described spinning from the front, the side and above. Everything starts at the optimum — change one thing and see what it costs.

Live output spherical · 2 buckets · running at optimal TSR

Aspect ratio H/D
Overlap ratio e/d
Swept area A
Power coeff. Cp
Power output P
Tip speed ratio λ
Rotor speed
Shaft torque (mean)
Torque ripple
Blade sheet area

Design

Shape family
Spherical locks the aspect ratio to 1.0 with a true elliptic profile. Ellipsoidal frees the height. Straight is the classic drum-shaped Savonius, for comparison.
Superellipse exponent: d(z)/D = (1 − |2z/H|p)1/p. p = 2 is a true ellipse (a sphere when AR = 1); large p squares the profile off into a cylinder.
Proportions
Sets the scale. Diameter drives swept area and Reynolds number, so bigger rotors are also slightly more efficient.
Blades & hardware
Two is the efficiency optimum. Three trades about 13% of Cp for a smoother, more evenly loaded shaft.
Plates stop the flow spilling off the ends of the buckets — worth roughly +11% Cp up to Do/D ≈ 1.1, after which you are only adding weight.
A shaft running through the overlap gap blocks the flow that crosses from the advancing to the returning bucket: about −10% Cp. Shaftless (end-plate mounted) is better aerodynamically, harder to build.
Wind & operating point
1.225 kg/m³ is sea level at 15 °C. Thinner air at altitude costs power in direct proportion.
Simulation
Display only — a real rotor at these settings turns at the RPM shown above. Drag any view left/right to crank the rotor by hand.

Presets

Shape

Front — looking downwind. Height H and rotor diameter D.
Side — wind blows toward you. Shows the profile envelope.
Top — plan view. Shows the overlap gap and the twist sweep.

Behaviour

Optimal proportions & formulas green bar = at optimum

QuantityFormulaOptimumCurrentEffect on Cp
The Cp model is a parametric engineering estimate — a reference peak of 0.22 for a well-built helical Savonius with end plates, multiplied by a penalty factor per proportion, each one calibrated to the published wind-tunnel range. It is a design-intuition tool, not CFD: treat the trends as real and the third decimal as decoration.

How to read it

The Savonius is a drag machine. Wind pushes harder on the hollow (concave) bucket coming toward it than on the round back of the bucket going away. The difference is the torque. That ceiling is low — a Savonius lives around Cp ≈ 0.20 against the 0.45–0.50 of a good lift-driven turbine — but it starts itself in almost no wind, does not care which way the wind blows, and can be built out of a split drum.

Aspect ratio (AR = H/D)

Tall and thin loses less at the ends relative to its height, so a straight Savonius wants AR ≈ 2. Wrap the same blade onto a sphere and the taper does that job for you: the optimum falls back to AR ≈ 1, which is exactly the sphere. That is why the optimum shown in the table moves when you change the profile fullness.

Overlap ratio (OR = e/d)

The gap between the two buckets lets air that has finished pushing the advancing bucket cross over and push the inside of the returning one instead of stalling. Too little and you waste that flow; too much and the buckets stop being buckets. The wind-tunnel optimum sits at 0.15, and the penalty is gentle — anything from 0.10 to 0.20 is a good build.

Twist angle (Ψ)

Twist barely moves peak power. What it does is spread each bucket's torque pulse over the height of the rotor, so the pulses overlap instead of stacking. The smoothing factor is a clean piece of maths: |sin(NΨ/2) / (NΨ/2)|. At Ψ = 180° with two buckets that is exactly zero — the torque ripple vanishes and the rotor will start from any position. That is the whole argument for the helical shape.

Tip speed ratio (λ)

λ = ωR/V is how fast the bucket edge moves compared to the wind. Below the optimum the buckets are too slow and let wind through; above it, the returning bucket is fighting the air. A Savonius peaks just under λ = 1 — the tips move at about wind speed — which is why it is quiet and safe compared with a fast three-blade turbine.

Swept area and power

Power scales with area and with the cube of wind speed: doubling D roughly doubles the power, doubling the wind multiplies it by eight. The catch with an ellipsoid is that its frontal area is only π/4 ≈ 79% of the D × H rectangle a straight rotor would sweep — you give up a fifth of the area for a shape that is stiff, self-supporting and much better looking.